WEAR COMPONENT™
Available in rubber (ML, SB) or with metal plates (IR).
APPLICATION
Dump trucks, unloaders, hoppers, skip loaders, conveyor chutes, feeders, etc.
- The synthetic rubber used has excellent abrasion resistance, high tensile strength and tear resistance
- Rubber elasticity absorbs shock, with little load fragmentation
- Easy installation
- Excellent noise prevention for improved work environment
- Lightweight compared with metal liners, with easy and safe installation
■ Product Type
Wear Component™ is available in the
product types shown below:
◎：Standard product ○：Semi-standard product
Product Type Selection
Select the product type referring to the following table in accordance with the equipment where the product is installed.
◎：Block Liner applicable. ○：Install ML crosswise when a longer life is desirable.
△：Applicable. However, partial abrasion may occur. ×：Mold required.
Comparison with other Product Types
Type ML
- Design with higher durability is possible with a higher bar height.
- For the same area, Type ML requires less bolts than Block Liner does.
Type SB, Type IR (Block Liner)
- The flat lining mostly prevents sticking.
- The ease of installation is equivalent to a steel liner.
- Partial repair is easier than that of Type ML.
Canvac®,Rubber Cloth
- The continuous sheets mostly prevent sticking.
- Easy to fit with a cone hopper.
Thickness selection (chute, hopper)
List of correction factors by condition of use
Rubber Thickness Selection Table
■ Type
Standard dimensions and combinations of ML plates and Wear bars (length 1,450 mm
(Unit: mm)
All-Rubber Type
SB plate standard dimensions (Unit: mm)
Installation bolts, nuts, and flat washers are also required.
(Note) The standard bolt is M16. When a large impact is applied, please use M20.
Examples of use
- Unloader/Hopper
- Skip car
- Block conveyor chute
- Hopper
Type IR (baked-on-steel type)
(Unit: mm)
- Screen chute/hopper
- Conveyor chute/hopper
- Feeder
Selection of thickness of Type SB and Type IR (Block Liner)
When crushed rocks (specific gravity: 2.5) of 20 (cm) are dropped from a height of 1.5 m and the angle of impact is 60°, select the thickness as follows:
①Weight of the rock：
20 cm (depth) × 20 cm (width) × 20 cm (height) × 2.5 g/cm2 (specific gravity) = 20 (kg)
② Impact energy：
20 kg (weight of rock) × 1.5 m (drop) = 30 (kg·m) Plotting this as the impact energy of the vertical axis in the right figure, the point where it meets with the 60° angle of impact in the horizontal axis indicates that the liner thickness to select is 80 mm.
When the specific gravity is 3 or greater, or when the quantity of the processed items is significantly large, select a thickness thicker by one rank.
- The impact energy indicates the maximum weight (kg) × drop (m) of the processed item.
- The angle of impact indicates the angle (α) in the right figure.
- The graph for liner thickness selection in the upper right section shows the case when the specific gravity of the processed item is 3 or less.
